This one was a doozy. Usually when there is a power failure at the gate that is not resolved by the UPS, it means there was a power spike or something which fried the controller for the gate lock. That sucks because those little things are quite expensive. This time around, despite replacing it and doing anything I could think of with the controller software on the server side, I couldn’t figure it out. Nothing was working as expected. So, I got the new controller operational, but the lock was still not energizing. It’s supposed to be powered ON to be locked, and it temporarily disconnects electricity to unlock it, then reapplies electricty to engage the lock, and you close the gate, engage the hasp, and bang, it’s closed and locked. This time, the lock wasn’t getting any electricity at all. Strange. It’s only 24v in DC curent, so heat or temperature is not an issue. Lo and behold… the wiring to power the lock had split and failed!


I had never run acros this before. The DC wiring INSIDE the PVC pipe, and protected from the elements had split and the wiring was falling apart, probably shorting the circuit internally. Well shiver me timbers! The wire housing should be good to 200+ degrees or so, and it’s inside a pipe, so what the hell did this? Who knows… At any rate, I discovered this fact and grabbed some 20/2 bell wire from the Orange Big Box store to wire it up temporarily and see if power would go through to the lock. Sure enough it worked.

Of course, it didn’t help that I was already at the 10 or 11 hour mark of bashing my brains in trying to figure out why this thing was not working. But with a temporary new wire run set up… it worked! Alas, it was nearing midnight, and I was exhausted. Little did I know, I wouldn’t be able to make it back for some time.
Somewhere in the timeline, the existing SLA batteries in the UPS died, also killing power, and I replaced them with some LifePo4 batts. They didn’t like it despite the low amperage output, so I pulled that unit out of service. Just one more hardware failure. I’m really disappointed in the SLA batteries though. I only got about 2 years out of them before failure. They should have lasted 3 years. These things get cheaper and cheaper all the time. I’m going to try a DC UPS instead since the power usage is so low in there, it shouldn’t be an issue from a wattage perspective, but is definitely an issue with the amount of power drops we see scattered through the years for only short periods of time.
The box itself is NEMA rated well for outdoor use and is even made of high quality thick steel instead of plastic, but I’ll get some materials to add additional waterproofing to it and improve the air flow, as the inside temperature of that box routinely breaks 110 degrees in ther summer! Temperature dropped a few degrees with the box opened to allow full airflow while I was working on it one day.

My mother had cataract surgery on September 9th, and basically got sick 2 days later and has been sick pretty much since then and is still now. Five doctor appointments post-surgery and multiple trips here and there for all the assorted usual stuff. I even had to postpone my own scheduled upcoming surgery to handle everything and it’s still not looking good. Today was the usual 1pm session on Sunday, and after that, I fixed up the remaining issues to get the gate operational. Wouldn’t you know it, if it weren’t for bad luck, I’d have no luck at all. Of course it would rain on me today. Here’s a pic on the way out.

At least I didn’t get stuck in the mud near the gate. DON’T ASK ME HOW I KNOW ABOUT THAT. But hey, it doesn’t end there. Why stop with that bad luck when I can get even more! Let’s roll with a flat tire to end this wonderful experience!

If you don’t have an air inflator in your car, get one. Don’t wait. Do it now.
So this brings an end to the current problem of the gate. I have some other wiring adapters on order to change out connectors with waterproof ones at a future date after they arrive (just in case). And of course there’s the server itself which needs to be updated, patched, maintenanced, and backed up. Then there’s the fence on the west side which needs to be fixed and patched up, and then there’s the mesquite which needs to be trimmed (thanks George for your hard work!) and all the usual kerfuffle.
It ain’t easy being green.




















